
ISO 9001:2000
Certified
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Plastic
Parts
Molding vs. Machining
Volume and
tolerances are two of the major factors in deciding whether to
machine or mold a plastic part. In general, you should
consider plastic machining when lower volumes or tolerances -
or both - are needed.
For
example, plastic molding, under normal circumstances, yields
tolerances around +/- .005". Machined parts, on the other
hand, can be produced down to +/- .001", depending on
material.
Quantities between 100 and 1,000 - on some parts even up to
5,000 - are usually good candidates for conventional
machining. Screw machining of plastics is practical from 500
pieces all the way up to 100,000 pieces, depending on the part.
The major
variable is the tool cost. An average injection molding tool
will generally cost you between $15,000 and $25,000, but a
very large or complex tool could cost much more than that -
perhaps as high as $100,000.
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ABS
Acrylic
Bakelite
Celcon
Delrin®
Delrin® AF
Hydex 202
Hydex 301
Hydex 4101
Hylar
KEL-F
Kydex®
Kynar® (PVDF)
Lexan
Methylpentene
Micarta
Noryl
Nylatron® GS
Nylon
MD Nylon
PVC
Phenolics
Polycarbonate
Polyether
Polyethylene (high/low density)
Polymer
Polypropylene
Polystyrene
Polystyrene
Polysulfone
Rulon
Ryton
Sulfone
TPX
TPX (Methylpen- tene polymer)
Teflon
Torlon®
UHMW
Ultem
Vespel®
Victrex® Victrex® VES
Zelux
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